Construction follows a top-down sequence. Soldier piles are set first, either by impact or vibratory driving in soils that drive cleanly, or by drilling a vertical shaft and setting the pile in lean-mix concrete or structural backfill where dense soil, cobble fill, or shallow rock prevents driving and where vibration must be controlled near sensitive adjacent structures. Pile spacing is typically 5 to 10 feet on center, set during design based on lateral earth pressure, surcharge, lagging span capacity, and the support condition above and below the cut. Embedment below the proposed final subgrade is sized to develop the passive resistance the wall will require once the excavation is opened.
Excavation then advances in controlled lifts, typically 4 to 5 feet at a time, and lagging is installed against the exposed face between adjacent pile flanges before the next lift is taken. Voids behind the lagging are packed with pea gravel or lean concrete to engage soil arching across the flanges. For walls beyond the cantilever capacity of the embedded pile, generally about 15 to 20 feet of exposed face, tieback anchors are added at one or more elevations: drilled at a downward inclination, grouted into competent ground behind the active failure surface, and post-tensioned against a waler beam connecting adjacent piles. Excavation continues to the next anchor level, and the sequence repeats to final grade. Permanent walls receive a structural shotcrete or cast-in-place concrete facing once excavation is complete; temporary walls may leave timber lagging in place for backfill, and the steel piles are sometimes extracted at the end of the project where embedment and access permit.
1
Pile Installation
Drill and set steel soldier piles at design spacing, typically 5-10 ft on center.
2
Initial Excavation
Excavate first lift below pile tops, exposing pile flanges for lagging.
3
Lagging Installation
Place horizontal lagging between pile flanges to retain soil as excavation proceeds.
4
Tieback Installation
Install and stress anchors at each support level as required by design.