Rock Dowels

Rock Dowels

Rock dowels are passive reinforcement elements used to lock loose or fractured rock blocks into place. Unlike tensioned bolts, dowels rely on full-length grouting to create shear resistance across joints and discontinuities.

75+
Year Design Life
30
Ft Typical Length
100%
Full-Length Grouted
No
Tensioning Required
Overview

Understanding Rock Dowels

Rock dowels are passive reinforcement elements used to lock loose or fractured rock blocks into place. Unlike tensioned bolts, dowels rely on full-length grouting to create shear resistance across joints and discontinuities.

They are a cost-effective stabilization method for slopes, portals, and underground excavations where immediate tensioning is not required.

Economical alternative to tensioned bolts
Excellent long-term stability
No stressing equipment required
Works well in access-limited terrain
Corrosion protection options available

This technique is used in our services for:

Rock Dowels
Use Cases

Typical Applications

Stabilizing small to medium rock blocks
Supporting mesh or shotcrete facings
Reinforcing portal entrances
Long-lasting slope stabilization
Mining drifts and headings
Highway and railway cut slopes
Rock Dowels - Image 1
Process

How It Works

Our proven methodology ensures consistent, high-quality results for every installation.

1

Borehole Drilling

A borehole is drilled into the rock mass at the designed angle and depth.

2

Bar Insertion

A steel bar is inserted (typically #5–#8 rebar or threaded rod) with centralizers.

3

Cement Grouting

Cement grout fills the annulus, bonding the bar to the entire hole length.

4

Curing & Activation

Once cured, the dowel acts as a shear key across rock joints and discontinuities.

Benefits

Key Advantages

Cost-Effective Reinforcement

Rock dowels provide reliable stabilization at lower cost than tensioned systems, making them ideal for large-area treatments.

Simple Installation

No specialized tensioning equipment required—drill, insert, grout, and move to the next location.

Full-Length Bond

Complete grouting along the entire bar length provides uniform load transfer and excellent corrosion protection.

Low Maintenance

Passive reinforcement requires no periodic re-tensioning or adjustment after installation.

Rapid Production

Simplified installation process allows crews to achieve high daily production rates.

Engineering

Technical Considerations

Soil/Rock Conditions

Works best in controlled geological conditions with identifiable joint sets. Requires competent rock for full grout bond development.

Groundwater

Groundwater can dilute grout during installation. May require water control measures or rapid-set grout formulations in wet conditions.

Load Capacity

Load capacity develops through shear resistance along the grouted length. Not intended for applications requiring immediate active load.

Spacing

Spacing determined by block geometry and joint patterns. Typical patterns range from 4-8 ft centers.

Installation Method

Rotary or percussion drilling followed by gravity or pressure grouting. Full-column grouting is essential for performance.

Equipment Used

  • Track or wagon-mounted drills
  • Rope-access drilling platforms
  • Grout mixers and pumps
  • Centralizers and grout tubes
  • Hand tools for plate installation

Limitations

  • Not intended for load-tensioning applications
  • Requires full grout cure before loading
  • Less effective for active block movement
  • Hole stability required during grouting

Technical Specifications

Bar Size
#5 to #11 Rebar
Bar Type
Grade 60 or 75 Steel
Hole Diameter
2-4 inches
Grout Type
Type I/II Portland Cement
Options

System Variations

Fully Grouted Cement Dowels

Standard installation using portland cement grout for long-term durability and corrosion protection.

Best For:

  • Permanent slope stabilization
  • Highway cuts
  • Portal reinforcement

Epoxy-Grouted Dowels

Rapid-setting epoxy provides quick load capacity, often within hours of installation.

Best For:

  • Time-critical projects
  • Mining production areas
  • Emergency stabilization

Fiberglass Dowels

Non-metallic reinforcement for temporary applications or where future excavation is planned.

Best For:

  • Temporary tunnel support
  • TBM breakout zones
  • Demolition areas
Experience

Example Project Types

  • Portal support at tunnel entrances
  • Fractured road cut stabilization
  • Rock face reinforcement prior to mesh
  • Mining drift support
  • Railway cut slope protection
  • Spillway and dam abutment stabilization
Gallery

Our Work in Action

Expertise

Why Choose Rock Supremacy for Rock Dowels

Precision Drilling

Our experienced crews deliver accurate hole placement in steep and challenging terrain.

Rope-Access Capability

We install dowels on vertical faces and remote slopes where conventional equipment cannot operate.

In-House Drill Platforms

Custom drill platforms allow access to difficult terrain without expensive crane support.

Rapid Emergency Response

48-hour mobilization for emergency stabilization of failing slopes and rockfall hazards.

Quality Grouting

Proper grout mixing and tremie placement ensures full-column bond and long-term performance.

Questions

Rock Dowels FAQ

Rock dowels are passive elements that rely on full-length grouting for shear resistance. Rock bolts can be tensioned to apply active clamping force to the rock mass. Dowels are simpler and more economical; bolts provide higher load capacity and immediate reinforcement.
Dowels are ideal when passive reinforcement is sufficient—stabilizing small blocks, reinforcing portal faces, or providing support beneath mesh. Bolts are preferred when active tensioning is needed or when higher load capacity is required.
Standard cement grout reaches handling strength in 24-48 hours and design strength in 7-28 days depending on conditions. Epoxy grout can achieve full strength in 2-4 hours for time-critical applications.
Yes, but water control measures may be needed. We use grout formulations designed for wet conditions and can install packers to isolate water inflow during grouting.
Options include epoxy-coated rebar, galvanized bars, and stainless steel for aggressive environments. The cement grout itself provides significant corrosion protection in most conditions.
Testimonials

Client Testimonials

Trusted by DOTs, engineering firms, and property owners nationwide.

Contact

Deploy Us

Ready to discuss your project? Our team is standing by to assess your site conditions and develop a custom solution using Rock Dowels and other proven techniques.

Emergency (24/7)

(541) 383-7625

Bidding & Estimates

Info@RockSupremacy.com

Headquarters

Western Division (HQ)
65147 N Hwy 97
Bend, OR 97701
Eastern Division
915 Millennium Ct
Blountville, TN 37617

Licensed in CO, UT, WY, ID, MT, CA, WA, OR, TN, VA

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