Fully Grouted Cement Dowels
Fully grouted cement dowels are the default for permanent civil applications, including highway rock cuts, tunnel portals, dam abutments, and mining development drifts. A solid bar (typically Grade 60 or Grade 75 deformed bar per ASTM A615) is inserted into the borehole with centralizers, and the annular space is filled with neat Type II portland cement grout placed by tremie line from the toe upward. Bond develops between the bar and the grout, and between the grout and the rock, with the bar bonded continuously over its full length. Design bond strength is reached in 7 to 28 days. The grout column itself provides significant corrosion protection by maintaining a high-pH passive environment around the bar, and supplemental protection (galvanizing, epoxy coating, or full encapsulation in a corrugated PVC sheath) is specified where chloride exposure or aggressive groundwater warrants. Cement-grouted dowels carry the lowest material cost of the three types and dominate large-area pattern installations.


