Pinned Mesh Systems

Pinned Mesh Systems

Pinned mesh systems combine steel mesh with rock bolts or dowels to create a secure, reinforced slope surface. This containment system prevents loose blocks from detaching and provides long-term stability in both civil and mining applications.

150
kN/m System Strength
75+
Year Design Life
100%
Active Containment
Any
Slope Angle
Overview

Understanding Pinned Mesh Systems

Pinned mesh systems combine steel mesh with rock bolts or dowels to create a secure, reinforced slope surface. This containment system prevents loose blocks from detaching and provides long-term stability in both civil and mining applications.

Unlike draped mesh, pinned systems actively hold material in place, making them ideal for slopes adjacent to critical infrastructure.

Secure containment of surface-level instability
Integrates with existing shotcrete or stabilization designs
Works well for moderate slopes with blocky geology
Provides long-term durability with minimal maintenance
Active stabilization prevents block movement
Pinned Mesh Systems
Use Cases

Typical Applications

Slopes with fractured or blocky rock
Tunnel portals and cut faces
Roadway and railway rockfall zones
Areas requiring containment rather than full structural support
Slope stabilization prior to shotcrete application
Critical infrastructure protection
Pinned Mesh Systems - Image 1
Process

How It Works

Our proven methodology ensures consistent, high-quality results for every installation.

1

Surface Preparation

Scaling removes loose material and prepares the slope face for mesh installation.

2

Mesh Placement

Mesh panels are laid against the rock face and contoured to slope geometry.

3

Bolt Installation

Rock bolts or dowels penetrate through mesh washers into competent rock at designed spacing.

4

Tensioning & Testing

The system locks loose material in place; bolts are torqued and tested to verify performance.

Benefits

Key Advantages

Active Stabilization

Pinned mesh actively restrains loose blocks, preventing movement rather than just guiding debris.

Higher Factor of Safety

The combination of mesh containment and rock bolt reinforcement provides redundant protection.

Flexible Design

Bolt patterns and mesh types can be optimized for specific geological conditions and risk levels.

Long Service Life

Galvanized and coated mesh with grouted bolts provides 75+ year design life with minimal maintenance.

Aesthetic Options

Mesh can be colored or designed to blend with natural surroundings where visual impact matters.

Engineering

Technical Considerations

Soil/Rock Conditions

Requires competent rock or soil for bolt anchorage. Rock quality determines bolt length and spacing. Mesh type selected based on expected block sizes.

Groundwater

Mesh systems allow free drainage. Weep drains or horizontal drains may be integrated for slopes with significant groundwater.

Load Capacity

System capacity depends on mesh strength and bolt pattern. High-tensile mesh with close bolt spacing handles large blocks and high loads.

Spacing

Bolt pattern spacing typically 6-10 ft based on rock quality designation (RQD) and mesh strength. Tighter spacing for fractured zones.

Installation Method

Mesh contoured to slope face, bolts drilled through mesh apertures, plates and nuts torqued to design load, seams laced with high-strength clips.

Equipment Used

  • Track-mounted or rope-access drill rigs
  • Mesh handling and positioning equipment
  • Torque wrenches for plate installation
  • Seaming clips and lacing tools
  • Load testing equipment

Limitations

  • More drilling required than draped systems
  • Higher installation cost than passive containment
  • Pre-scaling required for effective mesh contact
  • Irregular surfaces may require supplemental filling

Technical Specifications

System Strength
50 kN/m to 150 kN/m
Pattern Spacing
6 ft x 6 ft to 10 ft x 10 ft
Plate Type
Spike Plate / Claw Plate
Mesh
High-Tensile Steel Wire
Options

System Variations

High-Tensile Mesh Systems

TECCO and similar high-strength mesh for maximum containment capacity and durability.

Best For:

  • Large block retention
  • Critical infrastructure
  • High-risk zones

Standard Galvanized Mesh

Double-twist wire mesh for general slope protection at economical cost.

Best For:

  • Moderate rockfall areas
  • Lower-risk slopes
  • Large area coverage

Hybrid Pinned + Draped

Pinned mesh near roadway with transition to draped mesh on upper slopes.

Best For:

  • Variable slope conditions
  • Cost-optimized designs
  • Phased construction

Mesh + Shotcrete Integration

Mesh installed as reinforcement layer beneath subsequent shotcrete application.

Best For:

  • Structural facing
  • Weathering protection
  • Aesthetic requirements
Experience

Example Project Types

  • Highway cut slope protection
  • Railroad corridor stabilization
  • Tunnel portal reinforcement
  • Mining highwall containment
  • Bridge abutment protection
  • Quarry face stabilization
  • Dam spillway protection
Gallery

Our Work in Action

Expertise

Why Choose Rock Supremacy for Pinned Mesh

High-Precision Drilling

Accurate bolt placement through mesh apertures ensures design performance in all geological conditions.

Rope-Access Capability

Our certified crews install pinned mesh on vertical and overhanging faces where conventional access is impossible.

Fast Mobilization

48-hour emergency response capability for active rockfall sites threatening critical infrastructure.

Integrated Design

We combine mesh, bolting, drainage, and shotcrete for comprehensive multi-system solutions.

Quality Assurance

Every bolt is tested to verify design load, with complete documentation for owner records.

Questions

Pinned Mesh Systems FAQ

Pinned mesh is preferred when active containment is needed—near roadways, buildings, or other infrastructure where rocks must not fall at all. Draped mesh is appropriate where rocks can be guided to catchment areas.
Typical bolt spacing ranges from 6-10 feet in both directions, depending on rock quality and block sizes. Tighter spacing is used in highly fractured zones or for critical applications.
High-tensile steel mesh (TECCO, SPIDER, or equivalent) is standard for most applications. Mesh strength ranges from 50-150 kN/m depending on expected loading.
Production rates depend on access and drilling conditions. Experienced crews typically complete 500-1500 square feet per day including drilling and mesh installation.
Yes, pinned mesh integrates well with shotcrete, horizontal drains, and rockfall barriers. We often design hybrid systems that combine multiple techniques for optimal protection.
Testimonials

Client Testimonials

Trusted by DOTs, engineering firms, and property owners nationwide.

Contact

Deploy Us

Ready to discuss your project? Our team is standing by to assess your site conditions and develop a custom solution using Pinned Mesh Systems and other proven techniques.

Emergency (24/7)

(541) 383-7625

Bidding & Estimates

Info@RockSupremacy.com

Headquarters

Western Division (HQ)
65147 N Hwy 97
Bend, OR 97701
Eastern Division
915 Millennium Ct
Blountville, TN 37617

Licensed in CO, UT, WY, ID, MT, CA, WA, OR, TN, VA

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