Construction begins with rotary or rotary-percussion drilling of an anchor borehole through the wall facing, soldier pile flange, or excavation face, advanced at a downward inclination of 15 to 30 degrees beyond the active failure surface and into competent soil or rock. Borehole diameter is typically 4 to 8 inches, sized to accommodate the tendon, the encapsulation sheath in permanent applications, and the required grout cover. Hollow-stem augers, duplex drills, or temporary casing systems are used in caving ground to keep the hole open until the tendon is in place.
The tendon, either a bundle of 0.5 or 0.6 inch seven-wire strands meeting ASTM A416 (Grade 270) or a single high-strength threadbar meeting ASTM A722 (Grade 75 to Grade 150), is fabricated to project length with the unbonded free length sleeved in a smooth plastic sheath filled with corrosion-inhibiting grease and the bonded fixed length left bare or encapsulated in a corrugated plastic duct depending on the corrosion class. The assembly is inserted with centralizers to maintain consistent grout cover, and neat cement grout is pumped through a tremie line from the toe upward, displacing drilling fluid and filling the bonded length. Pressure grouting is sometimes used along the fixed length to improve bond capacity in granular soils.
Once grout has reached design strength, typically 7 to 10 days for cement, the anchor is stressed against a steel bearing plate seated against the wall facing using a hydraulic multi-strand or monobar jack. The tendon is loaded through a defined performance test or proof test sequence, with displacement measured at each load increment to verify capacity, identify creep behavior, and confirm that the bonded fixed length is fully engaged. After stressing, the load is transferred to the structure by setting wedges (strand) or running a nut down the threaded end (bar), locking in the design load. Permanent anchors are then sealed with a grouted anchor head and protective cover. Every production anchor is proof-tested to typically 133 percent of design load, and selected anchors receive performance and creep tests per PTI DC35.1 acceptance criteria.